Optimizing Efficiency of Manufacturing Processes

Optimizing Efficiency of Manufacturing Processes

It takes a multitude of moving parts working in perfect synchrony to create an effective and efficient industrial production process. Because manufacturing processes are specialized to the precise specifications of the product, every piece of equipment in the process contributes to the quality and consistency. How the equipment is maintained also has a significant impact on output.

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The Right Lubricant Matters

Equipment used in industrial production processes must be able to stand up to the demands of heat, pressure, dirt, and continual wear. Choosing the right viscosity and composition for the process is key to optimizing production efficiency and maintaining the life of the equipment. Proper viscosity can help to reduce heat-producing friction, while synthetic oils may prevent the build-up of sludge that may compromise efficiency. Specific functions also require the proper additives for the job. Machinery that undergoes extreme pressure during operation could benefit from lubricants with additives designed to create a protective film when a certain temperature is reached. But these same additives can be corrosive to certain metals and should not be used unless the process warrants it and the equipment is able to withstand the additives. A lubricant supplier in VA can be a helpful resource in selecting the optimum lubricant for specific machinery and processes.

Cleaning and Maintenance Reaps Reduced Costs

In addition to choosing the right lubricant for production processes, keeping equipment cleaned and maintained enables manufacturers to reduce costs. Lubricants can become contaminated from environmental factors, causing irregular wear and increased temperatures that may decrease the energy efficiency—and the life—of machine parts. A good regular maintenance plan includes using a degreaser to break down and remove the sludge, dirt, and other contaminants that may interfere with equipment. Mineral accumulation or scaling often occurs on industrial equipment that comes in regular contact with industrial water. These deposits can be removed with a descaling solution, allowing machinery to operate as intended.

Efficient manufacturing processes depend on a number of factors, including regular cleaning and maintenance.